Insulating Glass Production Line
Shandong Hangwei Intelligent Technology Co., Ltd. is a comprehensive high-tech enterprise specializing in the research, development, and manufacturing of advanced processing systems and equipment for doors, windows, and curtain walls. The company has successfully developed a range of products including broken bridge aluminum door and window machinery, aluminum-plastic profile cutting and milling equipment, corner joining and welding apparatus for doors and windows, insulating glass production lines, and glass deep-processing equipment. These products find extensive applications in building exteriors, transportation vehicles, civil furniture, household appliances, and industrial manufacturing both domestically and internationally.
●Quality Control
The company implements stringent quality control measures throughout the entire product lifecycle, from research and development to raw material procurement, manufacturing, packaging, and distribution management, ensuring the integrity and reliability of every critical stage.
●Professional Team
Our team of highly skilled professionals, driven by innovation, independently developed the cutting table structure for profile cutting equipment, which has been awarded a national patent.
●Advanced Production Capabilities
Equipped with state-of-the-art facilities such as imported CNC machining centers and CNC gantry milling machines, the company boasts robust production and processing capabilities.
●Technical Support
We provide comprehensive technical support, including product consultation and on-site troubleshooting, ensuring that customers receive detailed and reliable assistance throughout the entire process.
Technical Parameters
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Maximum size of cleaning glass |
2500*3000mm |
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Minimum size of cleaning glass |
420*500mm |
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Power |
380V 50Hz |
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Cleaning glass thickness |
3 ~ 25mm |
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Working speed |
2 ~ 7m/min |
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Total power |
20kw |
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Blower motor |
15kw |
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Dimensions |
6800*3200*2150mm |
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Total weight |
3000kg |
Types of Insulating Glass Production Line
The insulating glass production line produced by our company mainly include the following types:
Flat Glass Washing Machine
The machine has reliable performance, good cleaning effect, easy maintenance and convenient adjustment. It is not only suitable for general cleaning requirements, but also suitable for cleaning and drying of toughened glass with higher requirements.
Vertical Glass Washing Machine
The air knife of the cleaning machine is made of aluminum profile, and the air is even. The air knife can be adjusted according to the thickness of the glass.
Insulating Glass Washing Machine
Adopt mechanical frequency conversion to adjust the cleaning speed, which can be adjusted arbitrarily. 4 Set of brush roller cleaning, 3 sets of sponge roller blotting.
The insulated glass production line is equipped with an imported system that is reliable and durable. Equipped with a touch display for easy operation and control.
The whole machine has two modes of operation, automatic and manual, and each section can be operated manually, which is convenient, simple, and concise to use.
The whole machine adopts multi-stage frequency conversion control, which is fast. The equipment has a multi-speed operation optimization function, which can automatically realize the operation of various sizes of glass within the processing range of the equipment.
Each conveying part of the production line adopts a buffer parking function. Avoid the phenomenon of collision between glass and equipment positioning, reduce glass damage and reduce the wear of glass on the conveying wheel.
The production line includes a feeding conveyor, cleaning and drying machine, inspection conveyor and aluminum frame assembly machine, glass waiting machine, laminating flat press, and turning table, which is flexible for customers to choose from. The waiting section can be configured according to user requirements.
The feeding conveyor has a coating detection and alarm system, which can accurately detect whether the coating surface of the coated glass is placed correctly or not, and if it is placed incorrectly, the buzzer will alarm and the transmission will stop at the same time.
The surface of the cleaning and drying machine box and the water tank is made of stainless steel wire drawing board, and the appearance is neat and beautiful without rust. The transmission rubber roller adopts an acid and alkali-resistant rubber roller, which is durable.
Three pairs of brushes are cleaned in separate chambers and equipped with high-pressure water sprayers to ensure clean cleaning. The three pairs of brushes all use soft high-temperature wires to prevent damage to the surface film of the coated glass.
The washing and drying section adopts step-less frequency conversion speed regulation, and the glass can run smoothly at an appropriate speed. Max speed is reached when only teleporting status.
The waterway system includes the secondary waterway circulation system, that is, the washing waterway system and the rinsing waterway system. The glass is first washed by the washing waterway and then rinsed by the rinsing waterway.
Applications of Insulating Glass Production Line
Construction industry: Insulated glass has excellent thermal insulation, heat insulation, noise reduction, and other functions, and is widely used in exterior walls, doors, windows, curtain walls, and other parts of buildings. The insulating glass production line can produce insulating glass products of different specifications and uses to meet the needs of the construction industry.
Automotive industry: Insulated glass is also widely used in the automotive industry, such as car sunroofs, windows, and other parts. The insulating glass production line can produce high-quality insulating glass products suitable for the automotive industry.
Shipping industry: Insulated glass is also used in the shipping industry, such as ship windows and other parts. The insulating glass production line can produce high-quality insulating glass products suitable for the shipbuilding industry.
Other fields: Insulated glass can also be used in other fields, such as the solar photovoltaic industry, electronic and electrical industry, etc. The insulating glass production line can produce high-quality insulating glass products suitable for these fields.
Process Steps of Insulating Glass Production Line
Prepare raw materials
Including glass plates, desiccant, aluminum spacers, etc.
Cut the glass plate
Cut the glass plate to the required size.
Cleaning glass panels
Repair and remove oil stains on the glass surface to ensure cleanliness.
Preheating treatment
Preheat the cleaned glass plate to reach the temperature required by the process.
Welded spacers
There is a layer of aluminum spacers on the inside of the two glass panels to maintain the stability and sealing of the hollow layer.
Form insulating glass
Splice two pre-made glass plates together and use sealant or other sealing materials for sealing to form an insulating glass structure.
Inspection and quality control
Inspect the assembled insulating glass to ensure that its appearance, size and performance meet the requirements.
Packaging and transportation
Pack the qualified insulating glass and transport it to the destination.
Safety Precautions for Operating Insulating Glass Production Lines
Read the operation manual. Do not think that the manual is just a simple text description, its importance is to give operators safe guidance and operational details. In the production of insulating glass, the operator needs to read the relevant insulating glass equipment specifications in detail, and keep in mind the key points to pay attention to the operation, in the actual work to strictly follow the instructions to operate the equipment. Here, especially to grasp and learn how to deal with emergencies. When encountering equipment damage or glass breakage loss, always remember to stop the equipment in time and turn off the power, which is not only the best protection for the equipment, but also the safety protection for the operator.
Keep a clear mind at all times. Because most insulating glass equipment belongs to electrical equipment, in the work need to be connected to the power supply, which also determines that the operator in the work of the equipment must not touch the glass production equipment and cleaning equipment by hand, because once the equipment leakage is easy to occur safety accidents.
Need to learn to protect and maintain glass equipment. The protection and maintenance of insulating glass equipment is an important measure to improve the operation of equipment. Only by paying attention to the protection and maintenance of equipment at ordinary times, can the equipment operate normally, reduce the probability of safety accidents fundamentally and improve the efficient production of glass.
Ordering Process
Buyer sends inquiry
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Buyer receives quotation
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Order confirmation
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Buyer sends deposit
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Seller prepares
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Packaging and Shipping
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Packaging |
1. Outside package: Standard marine export plywood cases. 2. Inner package: Stretch film and plastic film for humidity. 3. We can package according to your requests. |
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Shipping |
We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc. |
FAQ
As one of the most professional insulating glass production line manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy high-grade insulating glass production line at competitive price from our factory.
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